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New solar desalination breakthrough makes fresh water without toxic brine

This sunlight-powered desalination breakthrough turns seawater into fresh water while harvesting valuable minerals.

Date:<br>May 31, 2026<br>Source:<br>University of Rochester<br>Summary:<br>Scientists have developed a solar desalination system that turns seawater into drinking water without creating environmentally damaging brine. Special laser-textured metal panels use sunlight to evaporate water while automatically moving salt deposits away from the working surface, preventing clogging. The process was successfully tested with water from three oceans and can recover nearly all salts as solids. Those leftover materials could even become a source of valuable lithium for batteries.<br>Share:

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In Professor Chunlei Guo’s lab at the University of Rorchester, researchers developed a solar desalination device featuring laser-etched superwicking black metal, a technology that produces fresh water from seawater while capturing salts and minerals instead of generating harmful brine waste. Credit: University of Rochester / J. Adam Fenster

According to the United Nations, 2.2 billion people still do not have access to safely managed drinking water. To help meet growing demand, many regions, from California to parts of the Middle East, rely on desalination plants that convert seawater into fresh water.

Traditional desalination methods such as reverse osmosis and thermal distillation can be expensive and energy intensive. They often require chemical treatments before and after processing the water and generate large volumes of concentrated saltwater known as brine. When discharged back into the ocean, brine can damage marine ecosystems by increasing salinity and reducing oxygen levels.

Researchers at the University of Rochester have developed a new approach that could address several of these challenges. Their solar powered desalination system produces fresh water efficiently, operates without chemical pretreatment, and avoids creating brine waste. The research was led by Chunlei Guo, a professor of optics and physics and a senior scientist at the University's Laboratory for Laser Energetics. The team described the technology in the journal Light: Science & Applications.

Laser-Treated Solar Panels Drive the Process

The system relies on specially engineered solar panels made from black metal that has been textured with femtosecond lasers. This treatment gives the surface two important properties. It absorbs nearly all incoming sunlight and strongly attracts water, a characteristic known as superwicking.

A laser patterned active region draws a thin layer of seawater across the panel. As sunlight is absorbed, the water evaporates and is distilled into fresh water. At the same time, dissolved salts and minerals are guided away from the active area and deposited onto untreated sections of the panel called passive regions.

By moving the salts away from the evaporation zone, the design prevents buildup that could otherwise interfere with continuous operation.

Using the Coffee Ring Effect to Prevent Clogging

Guo notes that several solar thermal desalination technologies have shown promising results in laboratory studies using simplified seawater composed only of water and sodium chloride.

In those experiments, sodium chloride crystals form in a loose, porous structure as water evaporates. Water can continue flowing through these crystals, dissolving them and making the systems relatively easy to clean.

Real seawater is far more complicated.

In addition to sodium chloride, oceans contain many other dissolved minerals. Materials containing magnesium and calcium often form hard, dense crusts when they crystallize. These deposits can block water flow and eventually shut down the desalination process.

The problem is similar to mineral scale building up inside a tea kettle or clogging a shower head over time, except seawater contains far higher concentrations of dissolved salts.

To overcome this challenge, the Rochester team carefully designed microscopic grooves on the black metal surface. The pattern encourages salts and minerals to move away from the active region before they can accumulate.

The researchers also took advantage of a familiar physical phenomenon known as the coffee ring effect.

"If you drop coffee on a surface, eventually the water evaporates and there's a ring left at the outer edge that is the concentrated coffee particles," says Guo. "We use that same principle to advance the salts to the passive region."

When the team tested the technology using water samples collected from the Pacific, Atlantic, and Indian Oceans, the surface effectively cleaned itself. Fresh water was continuously extracted while salts were directed toward the passive regions, where...